Ever since MIG welding was invented, it has become one of the most prioritized welding methods for various applications. As MIG welding is faster than any alternative option and also a lot less messy, it is the first choice for many welders for multiple small applications.
This also makes it an ideal welding method if you are a hobbyist and work in various welding projects in your garage, Although, there are a few more aspects that affect the compatibility of the MIG welding gun that are as follows:
- Power capacity: As a MIG welding gun is an electrically powered device, it has a certain power capacity that varies with each product. This power capacity is mentioned in the “amp” unit. With a high amp rating, you will be definitely getting a high powered MIG welding gun.
- Control: If you are a frequent welder, then you must know that welding can be a very hazardous job and requires a very careful operation. Therefore, the overall aesthetic and control of the MIG welding gun plays an important role in the safety of the operator.
- Wire length: While buying a MIG welding gun, you must make sure that it comes with sufficient wire length as extending the power cord afterwards is a very tedious task. Also, a shorter cable will make you move the whole setup to reach a particular point.
As there are hundreds of different welding guns available in the market, it is rather confusing to take a look at all of the available options and study each variant to make a perfect choice. Therefore, we have shortlisted the best MIG welding guns available in the market right now and provided detailed information about each product. You can also find a dedicated “Buying Guide” later in the article that you must follow before making a decision.
Best MIG Welding Guns
| MIG Welding Gun | Power rating | Length | Warranty | Buy Now |
|---|---|---|---|---|
| YESWELDER MIG Welding Gun | 100 amp | 10 foot | 1 year | Check On Amazon |
| Lincoln Magnum MIG Welding Gun | 100 amp | 10 foot | --- | Check On Amazon |
| WeldingCity MIG Welding Gun | 150 amp | 12 foot | --- | Check On Amazon |
| Happybuy Welding Gun | 250 amp | 15 foot | 1 year | Check On Amazon |
| HITBOX MIG Welding Gun | 100 amp | 10 foot | 1 year | Check On Amazon |
| JINSLU Welding Gun | 100 amp | 8 foot | --- | Check On Amazon |
| New Jia Qan Miller Mig Welding Gun | 250 amp | 15 foot | 2 year | Check On Amazon |
Top MIG Welding Gun Reviews
1. YESWELDER MIG Welding Gun
YESWELDER is probably the most popular name on our list. They have a lot of popular products including this MIG welding gun.
Our 1st pick for the best MIG welding gun is a premium welding gun from Yeswelder. This can work as an excellent replacement for your previously owned MIG welder as it supports a wider range of machines. Amongst that, SP-85, SP-100, SP-100I, HandyMIG 170I, MIG Pak 10, MIG Pak 15, etc are a few noteworthy machines. It comes with a 10 foot long cable that is most common amongst all welding guns available out there. Yeswelder MIG welding gun is fully compatible with the Lincoln Magnum 100L (K530-5).
This welding gun supports 0.030 to 0.035 inches diameter welding wire with a standard 0.030 inches diameter tip on the front of the gun. Along with that, you will be getting an extra 0.030 and 0.035 inches tips included in the package. It has a Lincoln front consumable 21 series nozzle paired with 11 series tip and 35-40-15 liner that makes it ready to feed right out of the box. You will be getting a year of warranty on this MIG welding gun.
Best features:
- Premium welding gun
- 100 amp power output
- Works as a replacement
- Wide range of machines supported
- 10 foot long power cable
- Fully compatible with the Lincoln Magnum 100L (K530-5)
- Supports 0.030 to 0.035 inches diameter welding wire
- 030 inches diameter replaceable tip
- Extra 0.030 and 0.035 inches tips
- Lincoln front consumable 21 series nozzle
- 11 series tip and 35-40-15 liner
- Ready to feed
- 1 year warranty
Pros:
- It has a 1 year warranty period
- Compatibility is great
Cons:
- The price tag is a bit higher considering the capacity
- Not suitable for heavy duty applications
2. Lincoln Magnum MIG Welding Gun
Lincoln is yet another popular name from our list that is known by many users. Apart from actual MIG welders, you can also get a separate welding gun from Lincoln.
At the 2nd position, we have another premium option from Lincoln. This is also a 100 amp MIG welding gun with Lincoln Magnum 100L compatibility so that it can be used as a replacement for a wide range of products. Generally, the most compatible products include SP-85, SP-100, SP-100I, SP-100T, SP-125 Plus, SP-130T, SP-135 Plus, SP-140I, SP-155, SP-170, SP-170I, SP-170T, SP-175 Plus, SP-175T.
Before purchasing this welding gun, we will recommend you to check the MIG torch that you have beforehand so that you don’t run into any problems afterward. This MIG welding gun uses Lincoln front consumable 21 series nozzle and a similar 11 series tip as our previous pick. You will be getting a 35-40-15 liner and ready to feed a welding gun with 0.030 to 0.035 diameter wire. The standard 0.030 tip comes attached to the gun and 2 extra tips are included in the package that is 0.030 and 0.035 inches in diameter.
Best features:
- Premium option
- 100 amp MIG welding gun
- Wide range of compatible machines
- Lincoln front consumable 21 series nozzle
- 11 series tip
- 35-40-15 liner
- 030 to 0.035 diameter wire supported
- 030 tip
- 2 extra tips included
Pros:
- The compatibility is great
- Ideal for a replacement if you have a Lincoln MIG welder
Cons:
- There is no warranty period
- Power capacity is less compared to the price tag
3. WeldingCity 100Amp 10-ft MIG Welding Gun
Weldingcity might be rather a new brand for many users. Still, it got you covered for all of your welding supplies including a MIG welding gun.
If you are looking for a value for money MIG welding gun, then look no further as WeldingCity MIG Welding Gun K530-5 can be your perfect choice. This is also a viable replacement for either Lincoln or Tweco Magnum 100L systems. This is a comparatively heavy duty option as it allows you to weld at a high current output of 150 amp that is required for certain jobs. It also comes with a 12 foot long cable that you can definitely use for various outdoor applications.
With WeldingCity MIG Welding Gun K530-5, you will be getting a 21-50 nozzle that is attached with an 11-50 tip and 33-50 diffuser so you can consider this as a pretty versatile option because it allows a wide range of options for welding. MIG Welding Gun K530-5 supports any diameter wire from 0.030 inches all the way up to 0.035 inches and it is ready to feed gun so you won’t have to do any manual adjustments before getting back to the job.
Best features:
- Value for money option
- A viable replacement for Lincoln/Tweco Magnum 100L
- Heavy duty option
- 150 amp power output
- 12 foot long cable
- 21-50 nozzle
- 11-50 tip
- 33-50 diffuser
- 030 to 0.035 inches diameter wire supported
- No manual adjustments required
Pros:
- Power capacity is great
- The power cable is pretty long
Cons:
- There is no warranty description
4. Happybuy 250Amp 15Ft Mig Welding Gun
HappyBuy is a heavy duty brand with many powerful products in their lineup. If you are looking for such a high powered MIG welding gun, consider the following option.
Next up, we have got a heavy duty choice from HappyBuy that is the Happybuy M-25 welding gun. It is a 250 amp welding gun that marks one of the best and highest power output available from our list. Although, even with such high power capacity, it has a very competitive price tag that should be kept in mind. Happybuy M-25 uses a high quality international pure copper oxygen free cable for the safest and most optimum welding performance.
Along with that, you will be getting an ergonomic design on the handle of the welding gun that fits comfortably in the welder’s hand and avoids any mishaps due to accidental slips. As the end of the torch is flexible, you can manually bend it to match the welding area so that you don’t miss a spot. It has a 15 foot long cable that is highly essential for larger and immoveable jobs. It is also a pretty reliable option as it has a year of warranty after the date of purchase.
Best features:
- Heavy duty option
- 250 amp welding gun
- Uses a high quality international pure copper oxygen free cable
- Welding results are great
- Ergonomic handle design
- Safe to operate
- Flexible end torch
- 15 foot long power cable
- 1 year warranty
Pros:
- It has a 1 year warranty period
- Power capacity is great
Cons:
- Not an ideal option for smaller jobs
5. HITBOX MIG Welding Gun
Hitbox is a very underrated brand as compared to other big brands from our list. Still, you can get a reliable option from Hitbox as described below.
Hitbox MIG Welding Gun K530-5 is a compact yet reliable option MIG welding gun from Hitbox. It has a standard 100 amp power output that will get the majority of jobs done without a problem. It is fully compatible with the Lincoln Magnum 100L machine so it should be looked into if you own this exact welder model. This MIG welding gun operates on CO2 gas and it is ready to feed right out of the box. You will be getting a 40% duty cycle with this welding gun that is necessary for prolonged welding jobs.
It offers a superior build quality as it is molded out of high heat resistant material that makes it capable of withstanding heat and ensures long life. There are a couple more properties such as abrasion resistance and an extruded rubber jacket on the cable that adds up to the overall build quality. The gun tube on the end of the welding gun is armored with an electrically insulated metal jacket that optimizes welding performance. It is backed by a 1 year warranty period from Hitbox.
Best features:
- Compact welding gun
- 100 amp power output
- Fully compatible with the Lincoln Magnum 100L
- Operates on CO2 gas
- Ready to feed
- 40% duty cycle
- Superior build quality
- Molded out of high heat resistant material
- High abrasion resistance
- Extruded rubber jacket on the cable
- Electrically insulated metal jacket on the gun tube
- 1 year warranty
Pros:
- It has a year of warranty
- Build quality of the gun, as well as cable, is very strong
Cons:
- Cable length can be a bit short for some applications
6. JINSLU Welding Gun
Jinslu is yet another highly underrated brand that must be considered before getting a MIG welding gun. You can find a very budget friendly option from Jinslu.
If you are on a very tight budget and need a decent MIG welding gun within a little investment, then JINSLU 20569 20504 is the perfect option for you. Even with a very cheap price tag, it features a 100 amp power output that is basically standard for MIG welding guns. Along with that, you will get an 8 foot long power cable that should be sufficient for smaller indoor as well as workshop jobs. It has 2 different trigger wires for maximum safety while operating. You will be getting support for wires from 0.6 mm to 1 mm in diameter.
JINSLU 20569 20504 is a mixed gas MIG welder that has a 35% duty cycle. This means that out of 100% of all time, it can only be used for 35% of time efficiently while it needs to be turned off for 65% of the time for cooling and stabilization. This welding gun can be used as a replacement for 130EN 160EN 180EN Clarke welder so you should take a look at your welder setup before buying it.
Best features:
- Budget friendly option
- 100 amp power output
- 8 foot long power cable
- 2 different trigger wires
- Safe to operate
- Ideal for smaller jobs
- 6 mm to 1 mm in diameter wire supported
- 35% duty cycle
- Replacement for 130EN 160EN 180EN Clarke welder guns
Pros:
- Available at a very cheap price tag
- Standard power output
Cons:
- There is no warranty period
7. New Jia Qan Miller Mig Welding Gun
Miller is also one of the most heavy duty brands that produce welding equipment. Therefore, the MIG welding gun from Miller is a very powerful choice.
In the end, we have another heavy duty MIG welding gun that features 250 amp power output. The Miller MIG welding gun M-25 is a premium quality welding gun that is attached with a 15 foot long cable for ease of usage. It can be fully replaced for Miller M-25 MIG Gun(169598) or M-25 MIG Gun(169599). And it is interchangeable with H-10 (195957), H100S2-10 (245924) MIG guns. It is also the only option from our list that has a 100% duty cycle with CO2 gas and 60% duty cycle with mixed gas.
You can hook up this gun with any diameter wire from 0.030 inches to 0,035 inches diameter and it can be used right away as it is ready to feed welding gun. Even though it can provide such an immense power output, it is a very lightweight and compact gun that is great for portability for outdoor applications. It is backed by 2 years of warranty that is highly essential for heavy duty products.
Best features:
- Heavy duty option
- Lightweight and compact gun
- 250 amp power output
- 15 foot long cable
- Fully replaced for Miller M-25 MIG Gun(169598) or M-25 MIG Gun(169599)
- Interchangeable with H-10 (195957), H100S2-10 (245924) MIG guns
- 100% duty cycle with CO2 gas
- 60% duty cycle with mixed gas
- 030 inches to 0,035 inches diameter wire supported
- Great for portability
- 2 years of warranty
Pros:
- It has 2 years warranty period
- Power capacity is very high
Cons:
- It has a very expensive price tag
Buying Guide For The Best MIG Welding Gun
At this point, we will assume that you have carefully read about the details mentioned for each product. Now, we need to discuss some of the very important properties of a MIG welding gun before moving forward. As you may have noticed, there are a few aspects that vary with each option to a considerable margin.
The reason behind it is that every product is focused on a certain type of application. Hence, you must make sure that the MIG welding gun that you are about to get meets your requirements completely so that you get the most use out of it. To help you with that, we are presenting this buying guide. Here, you can read about such essential properties and compare multiple options easily. Here are the features that you need to consider before buying a MIG welding gun:
1. Power capacity
The power capacity is a very critical factor for every electrically powered appliance. Similarly, in the case of MIG welding guns, you can see a dedicated power rating that is mentioned in the ampere unit.
This is basically how much power output you can get out of the gun is connected to a similarly powerful welder. Although, if you have a lower capacity welder, then there is no point in going with a high capacity gun as it cannot deliver the maximum output. On the other hand, if you have a high power welding machine, you need a high capacity welding gun for maximum performance.
2. Duty Cycle
The duty cycle might be a highly acknowledged term for professional welders. It basically represents the working cycle and resting period relation of the welding gun. For example, if your welding gun has a 40% duty cycle, it means that you can use the gun for 40% of the total time whereas it needs to be kept turned off for 60% of all time.
The lower duty cycle welding guns are generally slower for operation as they require a longer period of time to cool down. Although, if you decide to get a higher duty cycle variant, you can use the gun for prolonged sessions without needing a break.
3. Cable length
The cable length can also be a deciding factor for many applications because if the cable length is too short, you will have to move the entire welding setup towards an immovable job to perform the welding. Although, if you deal with smaller operations where the workpieces are handheld, you should choose a shorter cable as it will not create a mess in the working area.
4. Supported wire diameter
The wire diameter that can be used with a welding gun is specifically mentioned on every MIG welding gun. With a larger wire, you can get more reliable welding results but you should be able to use it with your gun. If the wire diameter exceeds the design limit of the gun, you cannot feed the wire properly. This will cause a delay in the overall process as well as perform improperly on the workpiece. To avoid this, make sure you double check your wire requirement before purchasing a MIG welder.
Conclusion
A MIG welding gun is an absolutely necessary tool that is required for the MIG welding operation. The MIG welding gun itself has certain properties such as supported power rating, capability, duty cycle, etc. that must be studied before investing in a certain option. To help you with that, we have created this list of the best MIG welding guns available for you right now.
Here, we have mentioned all of the best buying options along with comprehensive information to help you understand the product. We have also provided a dedicated buying guide that will surely help you to get the best suited options according to your application. But, if you want our quick advice, check out our recommendations below:
- If you are on a tight budget and looking for a MIG welding gun, then JINSLU 20569 20504 might be an ideal choice for you. Being the most budget friendly option on our list, it provides a standard 100 amp power output that is enough for the majority of applications. Also, it comes with an 8 foot long power cord that is good enough if you are going to use it for welding smaller handheld parts.
- On the other hand, if you want a powerful welding gun, you should go with the Happybuy 250Amp 15Ft Mig Welding Gun. It is one of the most powerful options available in the market featuring a massive 250 amps power output that checks out almost all of the applications possible with a MIG welder. It also has a year of warranty that is necessary with heavy duty products.
- Our last recommendation for the best MIG welding gun will be the Miller Mig Welding Gun because it is the most reliable product from our list. It features a very long 2 years of the warranty period that confirms its reliability for a long time. It also features a 250 amp power output that is necessary for heavy duty applications.
Make sure to share your thoughts in the comments section. You can also post any questions down there if you have any!
The post The 7 Best MIG Welding Gun 2021 Reviews & Buying Guide appeared first on Electronics Hub.
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